India Class Helpful Information for Teams and Teachers
The
Speedfest organizers have compiled some additional information that
India Class teams may find useful. Expect this page to be updated
as questions arise.
Advisors,
mentors, and team members must make sure they are working and operating
their aircraft safely. It is recommended that advisors and
mentors ensure that the teams always comply with the Speedfest Safety
Requirements and General Aircraft Requirements. Even when not at
the
Speedfest event.
Building Advice
Additional learning ideas for team advisors
How to be more competitive
Building Advice
Before
you begin! Read the complete India class rules page from top to
bottom carefully. Then, read the instructions carefully and watch
the video for the kit (listed on kit instructions).
We receive multiple questions
about the rules, procedures, and the kits, that need not have been
asked if the team would have done some careful reading beforehand.
Before
beginning
construction, consider making full size copies of the plans, or at least tracing kit parts to make templates. That
way
if you want to build another airframe, or if you need to make major
repairs, all you need to do is buy foam, and not another complete kit.
This will be significantly less expensive, and eliminate the need
to rely on the continued availability of the kit (which are
manufactured in small batches). It will also allow for
mistakes, or the opportunity to have different teams build multiple
airframes if
you have a large class and want to get more people involved.
One
source of useful information is "build threads" which are forums where
people share their experiences building a particular plane. It is
often a nice way to supplement the instructions. Also, you may
submit questions and comments yourself, and people are often eager to
help.
Here are some very helpful resources for the 2022 contest planes:
Some additional learning ideas for team advisors
The
Speedfest India Class project can be considered scalable. Small
teams can compete working after school, and also teachers could
incorporate the project into their curriculum as an aerospace
engineering project for larger teams. Small teams may have the
time to just complete the kit and perform some basic flight testing
before competing. Teachers of larger teams may want to
incorporate more supplemental learning activities appropriate for their
classes. This section is intended to provide some ideas for
subjects that will enhance student understanding as well as possibly
assist the team with competitiveness.
A
word of advice: Within the RC hobby world, there is a wealth of
information. Unfortunately there are also a lot of myths,
legends, and inaccurate science and engineering. Consider this
when searching for information.
The Academy of Model Aeronautics (AMA) has an education section
on their website that contains useful information for teachers and
students. The information include such topics as; the basics
of flight, scholarship opportunities, grant opportunities, educator
materials, etc.
A
technique that we have found to be very useful to teams working on
competitive projects like this, is to conduct a rules test prior to
commencing the project. A lot of time is saved, mistakes reduced,
and team communication improved, when all team members are equally
aware of the requirements for the project.
Propulsion
The following subjects in propulsion are key for the India Class planes: Batteries, motor, ESC (electronic speed control), and
propellers. The propellers
that are used are examples of fixed, constant pitch propellers.
There are a several manufacturers of propellers, and a variety of
materials used in their construction. Recommended propellers are APC Thin Electric type which are available for purchase at multiple vendors
Motors
Internal
combustion (IC) engines operate very differently than electric motors.
An electric motor will continue to draw whatever power is
necessary to drive the load while trying to maintain a constant rpm.
Conversely, the power of an internal combustion engine is based
on the rpm which will vary significantly with the load. So, on an
electric propulsion system, increasing propeller size will increase the
power draw, but on an IC engine, increasing propeller size beyond a
certain point will actually decrease
power. This is why it is so critical to run a variety of tests in
order to select the optimum prop for a particular mission.
Additional
speed may be obtained on an electric propulsion system through a
combination of increasing propeller size or increasing pitch.
However, if power draw is increased too much, the motor/esc can
be damaged, or battery power may run out before completing the mission.
The best way to optimize is to fly laps with variations in the
propeller and determine the best.
Propellers
The
propeller is one of the most complicated and nonlinear devices on the
airplane. Small changes in propeller can have very large effects
on thrust and power. For example:- For
a given propeller, the power draw from the engine is proportional to
the cube of the rpm. When using a given propeller to
evaluate power changes as the engine is adjusted and tuned, the ratio
of change in power can quickly be estimated by : (rpm new / rpm old ) ^
3 So doubling the rpm (for a given propeller),
results in an increase in power of a factor of 8!
- The
power needed to turn a propeller is proportional to the diameter to the
5th power. So a propeller that is twice as large as another, can
require 32 times more power to turn at a given rpm. So very small
changes in propeller diameter will result in significant changes to
power.
- Thrust of a propeller is proportional to rpm squared, and diameter to the 4th power.
- The
pitch of a propeller indicates how steeply the blades are twisted, and
is usually specified in inches. If you think of a propeller as
an air screw, then if you were to rotate the propeller one turn it
would pull itself through the air an amount equal to the pitch.
In air, there is slippage of course, so it will not work exactly
like a screw. The reason why the inner part of the blade is
twisted more than the outer is that it is a constant pitch propeller.
The outer parts of the blade are moving faster, so the blade angle does
not need to be as large to move the specified pitch, as the inner parts
of the blade.
- As
a rule of thumb, a propeller is near its most efficient cruise
operating point, when the speed of the airplane is equal to the pitch
of the propeller*rpm. That is called the "pitch speed" of
the propeller, and it is the theoretical speed that the prop would pull
itself through the air when spinning at a given rpm. Propeller
pitch is usually given in inches, so pitch*rpm would give a "pitch
speed" in units of [inches/minute]. The actual
speed the airplane will fly however, depends not only on the
pitch of the prop, but on the power of the engine, and the drag of the
airframe.
- Propellers
"unload" with forward speed. That means that the power required
to turn them changes with speed. So the amount of power required
to turn a propeller statically, will be different than the amount it
takes when flying. That is why you will notice the rpm increase when the plane is in a dive.
For
safety, it is a good idea to paint both sides of the tips of the
propeller a bright color. This will significantly increase the
visibility of the propeller when spinning, and reduce the chances of
someone inadvertently putting thier fingers through the blades.
Make
sure you balance your propellers using some type of prop balancer. An
out of balance propeller can cause excessive vibration, and can be
dangerous.
Aerodynamics
Since
the kit is fixed, significant aerodynamic changes are most likely not
beneficial. However accuracy and care in construction can have a
beneficial effect:
Teams
should do what they can to reduce drag in order to increase speed.
Properly applying covering material is one way to reduce drag.
Make sure covering is tight with minimal wrinkles.
When
sanding aerodynamic surfaces and shapes, take care to avoid
discontinuities and other types of bumps or protrusions.
Accurately shape and round the aerodynamic surface leading edges.
Avoid gaps as much as possible.
Structures
Aerospace structures are designed to be lightweight and strong.
Follow
instructions carefully when putting parts together. Make sure the
fit together well. Gaps reduce strength of the structure and the
adhesive bond.
Flight Stability and Control
Make
sure that the center of gravity (cg) for the airplane is where the
manufacturer recommends. Take care to accurately
measure the CG
location. An aft cg will reduce the stability of the airplane, a
forward cg will reduce turning ability. It is a good idea to mark
the required cg location on the airframe so that it is easy to quickly
check it.
"Slop" in control
surfaces make airplanes more difficult to fly, and can even make the
airplane feel unstable to the pilot. Make sure control surfaces
and control actuators are firm.
Control
surface throws have a significant effect on how the plane "feels" to
the pilot. This is called "handling qualities." Control throws
that are too small do not allow the plane to be fully controlled.
Conversely, control throws that are too large, reduce handling
qualities, and make the airplane too sensitive to input. Test
turn rate by decreasing and increasing elevator throw.
Turning faster will reduce lap time. Turning too fast will
increase drag too much and possibly stall the wing and can lead to loss
of control.
How to be more competitive
Some basic rules of thumb
- Build
your airplane carefully and accurately. Make sure everything is
assembled square and true without twist. This will reduce drag in
a variety of ways, and also make your airplane easier to fly for the
pilot.
Anything that makes it harder for your pilot to fly your airplane
will take his time away from using his skills to compete, and put more
burden on just keeping the airplane in the air. Simple things
like slop or flexibility in the controls and linkages can have a big
impact on handling qualities.
- Make
sure to spend time optimizing the propulsion system.
Although airframes and engines are the same for each team,
significant power differences will be observed based on: propeller used and battery charging and care.
Maximize the power output of your engine (through engine settings
and propeller diameter), and also make sure the pitch selected is
optimized for your cruise speed.
- Finish your airplane promptly, and well in advance of the contest. Practice, practice, practice.
Not only will this help your pilot but it will also allow you to
find problems with your plane and fix them before contest day.
It will also allow you time to optimize the performance of the
plane. Make sure you conduct your flights only at an AMA-sanctioned airfield.
- Practice
hand-launching your plane. Some teams have damaged their airplane
in the first heat of the contest because they did not practice
launching.
Even a foam glider would be helpful in practicing launching a plane so
that it is done at sufficient speed, and without rotation.
- Practice
coordination between your flaggers and your caller before you come to
the contest. We have found that teams that coordinate the
flagging with the caller promptly and efficiently have a significant
advantage over other teams. Loss of even a fraction of a second
requires the airplane to fly a longer distance, and time lost adds up
because there are as many as 15 or more turns during a single heat.
- If
you are only building one airplane, and you have no backup or spares,
you may want to consider "grounding" your airplane at some point before
the contest, so if you have an accident your team has time for repairs
and purchase of spares.
- Don't
push things to the edge of the envelope too early. There is a
great saying by one of the best race car drivers in history; Rick
Mears: "To finish first, you must first finish."